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Innovative ASML Tech Faces Cost Hurdles in Chip Industry

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Robert Tavares

May 14, 2024 - 17:52 pm

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ASML's State-of-the-Art Chip Machines Spark Cost Concern at TSMC Amid Semiconductor Industry Challenges

The semiconductor industry is facing a paradox of progress as cutting-edge technology meets steep costs. ASML Holding NV, a titan in chip-making machinery, has announced a surge in orders for its new high-NA extreme ultraviolet (EUV) systems in China, suggesting a defiant optimism in a sector that has otherwise been experiencing a downturn. This revelation comes amidst reports from the company's sprawling headquarters and factory based in Veldhoven, Netherlands, marking a poignant moment for the industry.

The ASML Holding NV headquarters and factory in Veldhoven, Netherlands, on Wednesday, July 19, 2023. ASML Holding NV’s orders rose in the second quarter on demand for chip-making machines in China, defying a slump in the semiconductor industry. Photographer: Peter Boer/Bloomberg

The spotlight shone on this issue when Taiwan Semiconductor Manufacturing Co. (TSMC), ASML's prime customer and a leading force in the semiconductor industry, expressed its apprehensions over the 'daunting' price tag associated with ASML’s latest systems. TSMC Senior Vice President Kevin Zhang, during a technology symposium in Amsterdam, voiced both his admiration for the machine's capabilities and his trepidation at the cost. While praising the high-NA EUV's performance, Mr. Zhang couldn't help but express his disapproval of the 'sticker price'.

The Pinnacle of Chipmaking Precision

ASML's innovative new machine stakes its claim as a marvel of engineering, achieving feats that previously seemed unattainable in chip manufacture. With the capability to etch semiconductors with astoundingly thin lines - just 8 nanometers across - the machine outperforms its predecessors by a margin of 1.7 times, pushing the boundaries of miniaturization and performance. The precision apparatus comes with a prodigious price, however, demanding €350 million (which equates to $380 million) for each machine – it's unsurprising that TSMC balks at the investment given the scale, with each machine weighing the equivalent of two Airbus A320 aircraft.

ASML’s monopoly on the production of the equipment necessary to create the most sophisticated semiconductors places it at the heart of the industry, providing a critical barometer for its health and direction. The company’s success or struggles send ripples across the global technology landscape, touching everything from consumer electronics to high-stakes computing and national security.

Intel's Strategic Moves and TSMC's Prudence

One of the pivotal players, Intel Corp., has made its strategic investment clear by placing orders for the latest high-NA EUV machine, marking a significant commitment with the first shipment arriving at an Oregon factory in late December. This move reflects Intel's determination to overcome recent challenges and reclaim its leadership in technology innovation. Despite this, the timeline for TSCM's adoption of these high-cost machines remains undetermined, with Zhang holding back details regarding when they might begin purchasing the advanced equipment.

Zhang has made it apparent that TSMC’s upcoming A16 node technology, anticipated for late 2026, doesn’t necessitate the adoption of ASML’s high-NA EUV machines. TSMC would rather leverage its existing extreme ultraviolet equipment for the foreseeable future. Zhang reaffirmed TSMC’s position by expressing confidence in their current EUV systems, saying, "I think at this point, our existing EUV capability should be able to support that."

Nevertheless, the potential of integrating the new ASML technology hangs on a balance of economic and technical factors, according to Zhang. The company's status as the industry leader in the foundry sector dictates a careful and calculated approach to any such investments.

The Foundry Sector's Ongoing Evolution

Intel's ambition to penetrate deeper into the foundry market, which involves selling outsourced chip manufacturing services, places it in direct contention with TSMC's dominated territory. The past days have witnessed Intel grappling with its setbacks while endeavoring to restore its esteemed position in technological leadership. Amidst this strategic shift, Intel disclosed a shake-up at the executive level of its foundry services division – the third such change since the unit's inception in 2021 – underscoring the turbulent nature of the industry and the company's fervent quest to find firm footing.

For those interested in delving deeper into Intel's leadership restructuring within its push into the chip foundry market, Bloomberg provides further insights in a dedicated article which can be accessed here.

Industry-wide Financial Challenges

The semiconductor industry at large finds itself grappling with escalating operational expenditures, as pointed out by Zhang. From the towering costs of constructing factories to the procurement of specialized tools, alongside the expenses related to energy consumption and raw materials, the fiscal load is consistently intensifying. It paints a picture of an industry confronting an uphill battle to manage expenditure while striving to sustain innovation and growth. "It's a collective challenge for the whole industry," Zhang remarked, encapsulating the shared predicament confronting chipmakers globally.

As the semiconductor sector forges ahead amid rising cost pressures and complex technical demands, companies like ASML and TSMC remain at the forefront of the industry's evolution. Their strategies, innovations, and responses to these headwinds will not only shape their own futures but also have far-reaching implications for technology as a whole. With the unwavering support of renowned reporters such as Debby Wu, the intricate tales of progress and challenge in this dynamic domain continue to be chronicled, drawing upon the insightful reflections and anticipations of the industry’s leading visionaries.

©2024 Bloomberg L.P. This material serves as a testament to the ongoing journalistic efforts to capture and convey the pulse of an industry that is as pivotal as it is mercurial, providing a window for observers worldwide to gauge and understand the currents shaping the semiconductor landscape.

In conclusion, the semiconductor industry stands at an inflection point. The burgeoning demand for ASML's innovative chip-making machines in China is set against a backdrop of cost concerns voiced by key players like TSMC. With both Intel's and TSMC's plans unfolding amidst financial and technical complexities, the sector's trajectory is one of cautious optimism and tactical maneuvering. As the costs associated with leading-edge chip production spiral upward, it becomes imperative for industry leaders to navigate these challenges with utmost strategic finesse.

In the shadows of these mammoth machines and the numbers on their price tags lay fundamental questions about the balance between progress and profitability. How the industry answers these questions will define the next era of semiconductor manufacturing, determining the capabilities of consumer electronics, the future of computing, and even global power systems. Much of this drama will play out in specialized equipment factories, corporate boardrooms, and symposiums like the one in Amsterdam where visionaries express their views with candid clarity.

As the world watches this narrative unfold, with each development dutifully recorded by journalists and analyzed by experts, one thing is clear: the march of technology waits for no one. The hunger for innovation propels the industry forward, even as it grapples with the financial implications. In this high-stakes environment, TSMC's and Intel's deliberations over investments in ASML's technology epitomize the broader industry's ongoing search for balance—between the relentless quest for advancement and the sobering realities of economic constraints.

Against this dynamic backdrop, the semiconductor industry continues evolving, pushed by the twin drivers of necessity and aspiration. It is not just a story of machines and the chips they produce; it’s about human ingenuity, market forces, and the inexorable push towards the future. With each nanometer etched into silicon, the industry writes another chapter of a tale that is as much about human endeavors as it is about technological feats.

The details embedded within the new chipset technologies, the robust debates over cost efficiencies, and the strategic positioning of market players all culminate to ensure that the semiconductor industry remains as engaging as it is essential. The ebb and flow of the industry's fortunes not only shape company narratives but also impact the global economy and development. As such, every stakeholder, from executives to engineers, from shareholders to consumers, has a vested interest in the unfolding saga of semiconductor advancement.

And so, the dialogue about the future continues, buoyed by the expertise of global leaders and the careful scrutiny of those impacted by each technological leap forward. The indelible image of the ASML headquarters in Veldhoven, captured in a Bloomberg photograph, is more than a snapshot; it's a symbol of the cutting edge, a reminder of the ambition that drives the semiconductor industry forward, even as it contends with the daunting economics that shape its destiny.

With each development, revelation, and insight, the narrative of the semiconductor industry becomes richer, a chronicle of modern industry clinging to innovative spirit as it navigates the undulating terrain of commerce. As technology veers into an era of more profound integration in our lives, the trailblazers like ASML, TSMC, and Intel not only design the chips that power our devices but also lay the digital pathways of our collective future.

In the wake of such narratives, it becomes evident that the semiconductor industry's story is far from over. It is a continuance, a saga marked by undying aspirations, financial hurdles, and the boundless possibilities that lie beyond the next nanometer. As we attest to this epochal shift, the conversation persists, much like the indomitable spirit of innovation that underpins this critical domain of human endeavor.